A Straightening Machine sometimes called a flattening machine or a levelling machine, is used to smooth out dents and dings in metal sheets by applying pressure to a strip or sheet of material between two rollers of progressively larger diameters.
The primary goal of any machinist is to efficiently and cheaply achieve the desired shape in a workpiece. Their primary function is to improve the straightness of the material’s surface before it is employed in a final product.
How does the Machine function?
The automatic machine is a device for automatically detecting and straightening the bending distortion of shaft products following heat treatment. It is a cutting-edge item that combines various technologies and methods of analysis and control, including mechanics, electronics, hydraulics, pneumatics, and digital analysis.
High measurement accuracy, a fast production rhythm, and remarkable flexibility of workpieces are all hallmarks of excellent technical performance. Measuring precisely is possible.
The shaft of the Reduction Gearbox has been straightened. The top of the driven and active rotary centre clamps the workpiece and is rotated by a motor with variable speed control. The force is transferred from the bottom of the workpiece to the top of the driven rotary centre. Total runout (TIR) is detected by the measuring device attached to the support, while the direction of TIR is measured by the photoelectric encoder of the driven rotation centre.
The computer then determines the workpiece’s optimal bending position and direction based on these measurements and issues the necessary directives. To achieve accurate correction of the workpiece, workpiece clamping and loosening, selection of the movable support position, movement of the workpiece table, and punch, the workpiece stops rotating when the bending point is upward, and the correction amount is calculated based on the TIR amplitude and the set parameters. PLC controls the speed at which the feed is delivered.
How many distinct varieties of Machines are there?
The size of your automated Straightening Machine will depend on the lengths and widths of the objects you need to straighten. With our custom machine builders’ guidance, you may design the best-automated machine for your business, regardless of the size or shape of your workpieces. Different types of machines, such as 2-roller, 3-roller, 6-roller, and multi-roller models, are available to meet a wide range of needs.
The straightening accuracy depends on factors such as the distance between the rolls, the size of the rollers, and the number of rolls supplied by the Straightening Machine Suppliers in India. These tools are second to none when it comes to straightening out flat parts. Because press action distorts most flat components, running them through the machine restores their original shape. The quality of these machines is up to par with commercial standards.
What are the features of the Straightening Machine
- Longevity of use
- Superior performance
- Reduced upkeep
- The Plate/Sheet machine’s straightforward design is one of its greatest strengths. Consequently, it is pretty simple to operate, and it also requires little in the way of maintenance because of its straightforward construction.
- Hardened and magnificent gears
- High-quality bronze bushes and imparted bearings
- Modern and stylish design
Conclusion:
Harjot International is the leading Straightening Machine Manufacturers in India. We promise to give you first-rate service at a reasonable price. Angles, Channels, Grinders, and similar hot-rolled goods are straightened using these devices. Our equipment is reliable and will perform to your standards. The machines’ parts are of the highest quality, crafted from pure steel.
Harjot International
With over 25 years of experience, Harjot International, based in Punjab, India, has built a strong reputation as a trusted provider of heavy industrial machinery.